Hold the wood firmly and strike it on the workbench to remove more waste. Tools required To make this joint, you’ll need a tablesaw, drill press, plunge router, chisel and a bandsaw. Turn the wood upside down and chop off the remaining wood for the mortise hole, 12. There is already a question about making mortise and tenon joints using hand tools. Bear in mind that the joint is strongest when the two pieces of stock are at right angles to one another. The mortise hole is drilled or sawed into the end of a member, and the tenon tongue is fabricated according to a complimentary size. Wherever a jig is required for safety or quality of fit, please also include a photo or link to the type of jig mentioned. The mortise hole is half done; turn the wood upside down to reveal the other edge of the mortise hole. Mortise and Tenon joints are an extremely old construction technique that has stood the test of time and is still being used today. The embossed piece is the one that will go through the hole of the mortise. Mark all timber faces, sides and ends using the same gauge setting. Modern woodworkers seeking this vintage look sometimes duplicate this technique. This joint can be pulled apart in two directions. Get DIY project ideas and easy-to-follow crafts to help you spruce up your space. Your tenon will basically have almost the same with as the mortise but should be a few millimeters larger for a strong and durable fit. Step1: The first thing you must do is mark out the mortise or tenons and you can start with the tenons. The marking out and cutting of all the mortise and tenon joints are based in this simple joint. Coat all surfaces evenly with glue using a small brush. Consider the different applications of the mortise and tenon joint as you move to another project. You still need to make sure that it fits well inside the mortise and the best way to do it is to fit the two pieces together. How to Make a Mortise and Tenon Joint the Easy Way. Other woodworkers support the already steady mortise hole and tenon joint with nails or screws especially for furniture pieces that carry heavier weights. Then brush glue into the saw kerfs and the mortise’s tapered spaces. The knife will further guide the chisel to create the perfect mortise hole. A square is a handy tool to have around since it makes sure that all the lines needed to guide you as you make the mortise hole and tenon joint line up. Be careful in driving the chisel in the tenon to avoid accidentally hitting the joint and ruining the work. You need a set of chisels measuring ½ and ¾ of an inch for this project and wider chisels if you plan to create a larger mortise hole and tenon joint. The mortise and tenon align workpieces as well as create a permanent joint between the two pieces of wood. Don’t miss out on all of the big sales in the Gadget Hacks and Null Byte shops. So, this has been used in tables, chairs, you name it. Let us show you how to make precision-fitting joints in a variety of ways including hand tools, power tools, and jigs to make the process easy and repeatable. No clamps necessary. Mortise-and-tenon joints are typically used when one piece of stock is joined to the other at a 90-degree angle, but they may be used at a slightly lesser angle in certain circumstances. A useful tip is to drive the saw hard onto the knife marks on the wood and once you have driven the saw almost halfway its body inside the wood tilt the saw and continue to work. Excess glue seeping out of the joint is best left to dry, then scraped off with a sharp chisel. The basic idea behind the joint is that, in addition to chopping a mortise (typically in a leg or similar member) in to accept the tenon, another mortise is formed in the tenon itself. After driving the mortise in, use a mallet or a hammer to join the two completely. Instead, you need to decide whether you're okay with the existing tenon or want something larger. A mortise and tenon joint is, at its most basic, a peg fit into a hole. You need a sturdy workbench preferably with a large vice to hold your wood together as you work on the mortise hole and tenon joint. CUT THE TENON CHEEKS. Make sure that everything you need is at hand and have been carefully maintained. It is very commonly used to join rails to the legs of tables or chairs, or fixed shelves to the sidewalls of cabinets or bookcases. Use the vice on a workbench to steady the wood in place. Cut the mortise hole first use a knife to create the nicks and a knife wall for the mortise hole where the chisel will start, 8. Continue driving the chisel until you are about less than an inch close to the other side of the mortise hole. Lay out an edge mortise (Photo 1). You may also use the ½ -inch chisel to completely remove larger pieces. The tenon might just need a little cleaning up or a few millimeters of wood removed on either side to help it fit inside the mortise. Remember that you will be putting a lot of force on wood as you chisel away to create the mortise joint. The mortise gauge is a special type of marking gauge and it is used to mark wood so that a mortise can be cut into it. The trick is to drill the holes in 2 steps: Step one: Start by drilling a hole through the mortised piece. The tusk tenon is a time-honored technique that woodworkers have found useful in a variety of ways. Set the depth stop to drill deep enough to encompass the entire length of the tenon, but no deeper than necessary (unless you are creating a through-tenon). His YouTube channel is https://www.youtube.com/channel/UCc3EpWncNq5QL0QhwUNQb7w and his videos teach basic woodworking along with using the right tools and how to care for these tools. Paul Sellers is an avid woodworker and he rarely uses power tools. Then square the mortise walls with chisels. The other type is where a single large wedge is knocked through the section of the tenon that protrudes from the mortise, that essentially pulls the joint together. Mortise and Tenon joints are an extremely old construction technique that has stood the test of time and is still being used today. The easiest mortise-and-tenon joint ever A mortise and tenon joint is one of the strongest joints you can make to join two pieces of wood together. Clamp the joint so the tenon’s shoulders are tight to the mortise. 3. Place the wood in the vice. Once all joints have been formed and its time for assembly, apply glue to both the tenon and inside walls of the mortise. If you're doing woodworking on a shoestring budget, you'll be happy to know that the only tools you need to cut tight-fitting mortise and tenon joints are a square, knife and marking gauge, a fine-toothed saw, and a couple of sharp chisels and mallet. Mark the tenon joint wood with a knife, 15. Create the basic loose tenon joint. Always cut the mortise first and cut the tenon second. Most furniture or woodworking projects that use a mortise and tenon joint are capable of bearing only minimal to moderate loads. Creating a mortise and tenon joint requires close attention to precision and details. This will be where the mortise is cut. This will make it easier to finish the job and will be less stressful on the wrist. These joints can be used in a variety of applications but the same principle of making them stands true. Use a marking tool with points to scrape the wood to mark the tenon joint, 7. Coming in second place next to the dovetail joint, the mortise and tenon joint is the second strongest joint there is! Prepare all the things you will need for the project.. Make sure that everything you need is at hand and have been... 2. To begin, the mortise and the tenon are made as usual. Two or More Bench chisels: These tools come in different sizes, picking one or two depends on the size of the work you’re doing. We decided to cut some timber frame beams and build a new base for it with Mortise & Tenon joints. You need a basic handsaw to cut the tenon joint. Choose your wood wisely; select wood according to the type of project that you have in mind. Any ideas? Next put the timber back upright in the vice and mark around 5 millimetres in from each end although it can be slightly more with larger tenons. The mortise hole which will be created for this tutorial is about 2” x ½ x 4” and it’s not too hard as to put pressure on the wrist and arms. Just like working on the opposite side, drive the chisel about ½ inch through the mortise hole and use the beveled edge to remove waste wood. Traditionally, mortises were cut into the receiving piece of stock using a chisel and mallet. In the tutorial video, sandpaper was not used to finish the mortise hole and tenon joint and a chisel was used to clean up debris. Like what you did on the mortise joint wood to prepare it for chiseling, use a knife to create undulations on the wood so it can be easily worked on. Therefore you need a working table with a reliable vice to grip the wood securely in place. Mortise-and-tenon joints are usually cut on a table saw, but they can be made using a router as well. Do the same thing for the other piece. The easiest mortise-and-tenon joint ever The router table works well for mortises up to 1 ⁄ 4 " wide. A mortise and tenon joint is a variation of joint in which two pieces of wood or other material is connected. Step - by - Step Instructions 1. … Set the depth of … A novice woodworker has to learn how to accurately measure, cut wood and how to remove waste wood from the mortise or tenon joint. The mortise and the tenon. Mortise-and-tenon joints depend on great precision when outlining and cutting the tenon on one piece of the stock and the mortise on the adjoining piece. Use a square to make sure that everything lines up, 4. Basically it’s an offset hole in a mortise and tenon joint. All you need to do is to drive the chisel hard into the mortise and after about four to five blows you might already be finished with the mortise hole. Pinning a mortise and tenon joint is pretty straightforward. You need a mallet or a standard hammer to work with a chisel to remove waste wood from the mortise hole. Use the same principles for whatever wood is used in any project; just adjust the size of the router bit. You may use sandpaper to make a quick clean up or to cut a few millimeters off the tenon joint so it could fit the mortise hole. Mark your board for the cuts. It has many types, but the basic mortise and tenon joint is made up of two parts. The most common variety of the joint is the simple or ‘blind’ mortise and tenon, in which the tenon is stopped short of reaching all the way through to the opposite side. Consider that there are different kinds of wood with each one having their own qualities and good points. Loose Tenon Joinery Rout 4 variations of these super-strong joints with a versatile shop made jig. (1) Part 1 of 2 - How to Make a mortise and tenon joint, (2) Part 2 of 2 - How to Make a mortise and tenon joint. The secret is to use time-tested tools as well as hand tools to do the job. George Vondriska teaches you how to use your handheld plunge router or router table to cut perfect mortise and tenon joinery for your woodworking projects. It would be nice to also catalog the various ways of making mortise and tenon joints using power tools. Many drill press manufacturers offer optional mortising attachments, making the drill press a much more versatile machine. That would be a good sized joint if one was using 2 x 4 lumber to build a traditional workbench. 2. The two elements that create this joint are the mortise hole and the tenon tongue. The mortise and tenon joint is used to join two pieces of wood especially when they’re meeting at right angles or 90 degrees. The mortise and tenon joint is one of the oldest ways to join pieces of wood and is actually one of the most efficient as well. By Bill Hylton. Wood has to be in a vertical position so you can work on the tenon joint easily. You can find examples of this ancient joint even in Egyptian furniture thousands of years old. Because it has been around so long, and due to the variety of tools and techniques employed to form these workshop workhorses, there are several variations on this simple theme. The best way to go is to use a chisel to finish the job. Mortise and tenon joints are great for doors, chairs and tables. Step 1 – Measure & Mark the Tenon. Here are tips to help you make the best joints. The fit should be snug but not excessively tight. When finished, use a sharp chisel to clean up any rough spots that remain on the walls of the mortise. I’ve used a number of different methods to create mortise and tenon joints, but I keep coming back to loose tenons, because they’re easy, strong and versatile. I'm going to lay out s… The tenon is then cut to the same size as the mortise. But as with every woodworking technique, a bit of know-how and a few tips can make the job easier and more successful. Synopsis: Learn how to build a versatile jig to cut mortises in three … The tenon should be 1/16" shorter than the depth of the mortise also. Make the marks with an edge guide or use a jig to hold the sides of the 2 x 4. Watch the Video How to make a Mortise and Tenon joint part 1. To make a mortise and tenon joint, always cut the mortise first because it’s much easier to cut the tenon to fit an existing mortise than the other way around. To mark out the tenon you need to start by drawing a line around the entire piece of wood to create the length of the tenon. These pieces could be chairs, tables, cabinets, shelves, side tables and small wooden projects like picture frames and toys. Have you ever wanted how to create a mortise and tenon joint? Chris is a freelance writer who specializes in woodworking, designs his own projects, and is experienced in commercial carpentry. Adding to the tenon and filling the mortise are the same solution; either way, the glued up joint is the same, with a 1" tenon going into material that fills the 2" mortise. Now we're making the tenon, and we're using the table saw, with a set of Dado Blades. After carefully evaluating what needs to be done with the tenon so it can fit inside the mortise, join the two pieces together. Chop off wood to make the mortise hole, 10. And with the mentioned projects, wood that is both strong and pliable should be the ideal wood to use to create a mortise hole and tenon joint. A mortise and tenon joint is a joint that has been used for centuries and in fact it is one of the most basic techniques used in woodworking. There are also mortising attachments that can be used with a plunge router. This above video and article will simplify the process of cutting mortise and tenon joints with only a few traditional hand tools. Mark the wood in close approximation where the mortise hole is going to be placed and where the tenon joint will be.. 3. This is the piece of wood that you will be working on. Mark this with a pencil and then use a chisel to remove this part. With mortises larger than that, I find I have better control by plunging the bit into the work with a plunge router rather than plunging the work onto the bit. Therefore, this size of beveled chisel will be used to chop off waste wood from the mortise. Use a square to make sure that everything lines up, Cut the mortise and tenon using the width of a ½ -inch chisel, Use a marking tool with points to scrape the wood to mark the tenon joint, Cut the mortise hole first use a knife to create the nicks and a knife wall for the mortise hole where the chisel will start, Turn the wood upside down and chop off the remaining wood for the mortise hole, Clean the tenon joint to prepare it for fastening. Time to cut excess wood on the tenon joint. This is because you’ll find it much easier to shape the tenon to fit into the mortise than to cut the tenon first and try to cut the mortise to accommodate the tenon. For a typical 1X4 inch board (which is actually 3/4X3.5) the mortise will be 2 inch long, mark the edge at 3/4 inch and 2 3/4 inch from the end. Put the piece of timber in a vice on a slight angle to create a neater and straighter cut and then carefully cut along the lines. This marking tool will follow the width of the chisel and has two points to create the marks. Saws and chisels have to be sharp while mallets and hammers have to be in good shape. The mortise and tenon joint is also one of the best ways to show how great a woodworker you have become. Mark the wood in close approximation where the mortise hole is going to be placed and where the tenon joint will be. The wedged mortise-and-tenon joint isn’t difficult to make, but you should have some experience making standard mortise-and-tenon joints before tackling it. But as a general guideline, make the tenon about 1 ⁄ 3 the total thickness of the tenoned workpiece, and about 1 ⁄ 2 – 2 ⁄ 3 as long as the width of the mortised workpiece. Typically, the tenon is little more than a rectangular pin cut from the end of the stock. Make one pass about halfway through the mortise, then plunge all the way on a second pass. Only one line is essential: a centerline across the mortise. Do you find it hard to make a mortise and tenon joint? Use the ½ -inch chisel to chop off the waste wood and to completely remove it. A Sharp Pencil or Pen: This is important because you need it to mark the important spots and lines … Some production workshops use large shapers and table saws to cut mortise and tenons, but with a handheld router, you can accurately cut mortise and tenons in your own home workshop without using heavy equipment. This joint is often used to connect rails to posts or legs. A tenoning jig makes cutting tenons really easy. The router table works well for mortises up to 1⁄4 " wide. By cutting a step in the tenon you create a haunched tenon that provides a good, strong joint used for frame construction. Mortise and Tenon Methods Method #1: Drill the mortise. 1. Fit the mortise carefully. Assemble the pieces, tapping them together with a wooden mallet, if necessary. It is a joint that is made when bringing to union two pieces of material at a right angle. Create the markings very well and make sure that these are precise with the use of a square. You will now find that this is easier to do since the other side of the hole has been chopped off halfway. The top rail and bottom rail join the upright stiles at the corners of the door. A good set of chisels should have a beveled side to be able to scrape off excess wood from a mortise hole. Create a standard hidden (blind) mortise and tenon joint with just a few tools. A woodworker glued together, by mistake, a mortise and tenon joint and now wants to get it apart without breaking the wood. It accommodates the dynamic movement of wood fibers and creates a super strong joint. You will need:- A piece of wood probably soft wood 2 x 1 and 3′ long to practice on, a 1/4″ mortice chisel, a mortice gauge, a marking gauge a tenon saw, a marking knife, an HB pencil, a tri square, a mallet, a G-cramp, a bench and a bench hook. You might end up cutting the mortise too large and ruin your work. Never take for granted your woodworking tools and make sure that these are in tip top shape before you start any project. If you are new to woodworking, take time to learn the basic techniques and then adapt these to modern and automated woodworking techniques. If you cut mortises only occasionally, simply rough them out using a drill press to make a series of overlapping holes. The mortise-and-tenon joint has been used by woodworkers for centuries because of its combination of superior strength, simplicity, and the elegance of its appearance. But to work properly the joint needs to be tight - the tenon should be a push-fit in the mortise and should hold under its own weight. A bare-faced mortise and tenon has one edge exposed, normally on the inside of the piece. With a little practice, you should be able to make a mortise and tenon joint in under 10 minutes! A step-by-step look at the process will give you a good, basic understanding. It's completely natural to worry especially if you have never constructed a mortise and tenon joint before and may have never used the hand tools for this project. Follow these clear instructions to begin the craft of metalsmithing and forge a useful tool. Leave the tenon a little bit fat for the first test fitting. Cut the mortise and tenon using the width of a ½ -inch chisel, 5. When you drive in a peg, it pulls the joint tightly together. The marking tool will also be useful in marking the edges of the tenon joint. These will be completely removed after you have finished creating the mortise hole. Dado Blades are a set of blades that you stack up in to make a very thick cutting blade that removes a lot of material at once, and it makes the table saw capable of doing all kinds of different joinery, including, making tenons very easily. Aside from simple joining the two pieces together, a mortise hole and the tenon joint might need some help in securing the joint perfectly in place. Make sure that all your tools, especially sharp tools, are in a secure place as you safely work on your project. If you haven’t made a mortise and tenon before we recommend you make one before you make the haunched variation. The link for “How to make a Mortise and Tenon Joint – The Three Joints” is . Therefore learning how to make a mortise and tenon joint from scratch is vital in the training of novice woodworkers. A square edge will let you measure precisely where the mortise hole and tenon joint would be oriented in a 2x2. I decided to make a 25 x 75 mm (1" x 3") mortise and tenon. There's a tenon, which is … A tenon needs to be a snug fit into the mortise, too tight and it may split the timber around the mortise, too loose and the joint will be weak. You can also make the tenon a bit less wide and leave a gap on either end which won't significantly effect the strength of the glued joint. Today, many woodworkers use a dedicated mortiser, which employs a drill bit encased inside a four-sided chisel. You might need to push the mortise in since the tenon was really created to be a bit larger than the mortise. 4. Make a drawbored mortise and tenon joint. Of course, the specific mortise-and-tenon size will vary by application, Michael. The tenon length is usually about 2/3rds … Additionally, CutTheWood.com participates in various other affiliate programs, and we sometimes get a commission through purchases made through our links. Step 2: Set the Marking Gauge. With this tutorial you will be able to make a mortise hole and tenon joint confidently and will be able to take on any project using similar joint techniques in the most efficient manner. Watch this blacksmithing video to forge a tennon and complete a mortise and tennon traditional joint in steel. Most mortise and tenon joint makers fail to fit the tenon inside the joint at the first try so do not worry about this. STARTING POINT. A square edge will allow you to get precise measurements and let you line up all the important points to create a tenon joint and mortise hole. A: Of course, the specific mortise-and-tenon size will vary by application, Michael. A mortise and tenon joint is one of the strongest joints you can make to join two pieces of wood together. Now begin working on the mortise first; this is the rule of making mortise holes and tenon joints. A step-by-step look at the process will give you a good, basic understanding. Let the glue dry completely before continuing assembly. It won't take much depth, so you can just use a sharp hand chisel at a 45 degree angle on the face running parallel with the long grain. This mark aligns with the jig’s registration line. A good rule of thumb when creating mortise and tenon joints is to cut the mortise first, then the tenon. The mortise and tenon joint is one of the most popular types of woodworking joints and there are literally hundreds of variations. Saw off the wedge’s excess length after the glue dries. You will find that there are larger or smaller mortise and joints and corresponding applications for these as well. Place the wide face of the Tenon on the mortise piece and scribe two lines along the edge of the cheeks with a marking knife and try square. Take note: before you start working on the mortise, clear everything from the working table. But as a general guideline, make the tenon about 1⁄3 the total thickness of the tenoned workpiece, and about 1⁄2 – 2⁄3 as long as the width of the mortised workpiece. The resulting joint looks like a butt joint but requires no screws or nails, and has remarkable strength and durability. For a door this simple mortise tenon joint needs complicating slightly in two areas. The jig limits the movement of the router during the cut. The mortise is the piece with a hole in it, and the tenon is the piece with an embossed piece attached to it (which is called the tongue). Move the larger chisel back and forth to finally ready the mortise to receive the tenon. Here’s a rule of tumb when cutting mortise and tenon joints. Use a hand saw to cut excess wood. Pinning a mortise and tenon joint is pretty straightforward. This will become the shoulder where the tenon … Prepare all the things you will need for the project. As you fit the joint inside the mortise, notice the part of the tenon where a sizeable amount of wood has to be removed. Next mark out the tenon on the surface of the second board. Remember that any misaligned marks can affect the outcome of the mortise hole and tenon joint so its best to make precise measurements. You can find examples of this ancient joint even in Egyptian furniture thousands of years old. You can find our guide on making a mortise and tenon here. Glide the marking tool along the lines that you have created using the square. Rob Johnstone: Glue is designed to hold tight and not let go, so this is a serious problem. Adding a professional touch like mortise and tenon joints looks great but is also practical in making the furniture stand the test of time. Now that your mortise and tenon joint project is complete, you might want to consider creating other types of joints like the dovetail which will surely improve your skills as a woodworker and a craftsman. A shouldered tenon has all four sides of the stock reduced to conceal the mortise. I bought a 1/2" (12.7 mm) router bit with a cutting length of 2" (51 mm) for the job. How to Make Louvered Doors and Window Shutters, 7 Wood Joinery Methods That Use No Metal Fasteners, Joining Wood Together With Half Lap Joints. When the saw has eaten a huge chunk of the waste wood, tip the saw on the other edge. 1. Completing the mortise and tenon joint, How to Transition Between Two Different Wood Floors, How To Apply Water Based Polyurethane To Wood Floors, How to Glue Boards Together For a Table Top, How to Make a Perfect Dovetail Every time, How to Join Two Pieces of Wood At 90 Degrees, How to Resharpen a Japanese Ryoba’s Rip Teeth, How To Join Two Pieces of Wood at Right Angles, How To Join Two Pieces of Wood at a 45 Degree Angle, https://www.youtube.com/channel/UCc3EpWncNq5QL0QhwUNQb7w. A tenon is a reduced tongue on the end of the stock that is cut to fit into the mortise. Explaining the Mortise & Tenon. I already had access to some good quality chisels, and a carpenters square. A unique marking tool, similar to a caliper, is used to precisely create markings on wood. For the tenon joint, measure from all sides of the wood including the top to align everything. Now you are done creating a tenon joint but not completely done finishing the piece. An open-end mortise joint has the mortise all the way through the stock, allowing the end of the mortise to be exposed. The video “How to make a Mortise and Tenon Joint – The Three Joints” is from Paul Sellers. As with the mortise joint the knife marks on wood will be hardly noticeable as you use a saw to cut the waste wood. Larger mortise and tenon joint applications could be fixed with braces or placing a piece of wood diagonally over the two pieces to create a stronger and more efficient fix. Measuring the wood alone is important as well as making precise markings on the wood and therefore following these steps closely is essential. Once the wood is ready, take a 1/2 –inch chisel and remove waste wood from the mortise hole. If you have followed How to Make a Mortise and Tenon joint part 1, you are now ready to start marking the Mortise. This is so because you rarely make adjustments on the mortise while the tenon adjusts to precisely fit the mortise hole. Once the mortise and tenon have both been completed, dry-fit the tenon into the mortise. The mortise and tenon joint is a classic woodworking joint for joining rails and styles and frame-style construction of furniture. Use the square to check every time you make markings on the wood with your pencil. The tenon from one piece of wood slots perfectly into the mortise of the other piece and when glued, you can usually avoid having to use nails altogether it’s so strong! This hand tool should have a good grip and should not be too heavy to strain the arm and wrist. Cut the mortise with a plunge router. Place the tenon inside the vice in a vertical manner so it can receive the mortise. Tenons on a Corner. Although a chisel could remove excess wood from the tenon joint a handsaw will make the job a lot easier and faster. 1. You will be surprised that after learning how to create a mortise hole and tenon joint, it would be easier to do other joints and joining techniques. After you have reached less than an inch close to the other side of the mortise hole, use a smaller size chisel to scrape off excess bits from the inside of the hole.